Integrated Tip Cap for Prefillable Syringes | Stevanato Group - Stevanato Group

Integrated Tip Cap design for syringe systems supports treatments across varied patient populations requiring different needle lengths. See the details.

Stevanato Group | Pharma & Biotech Integrated Solutions - Stevanato Group > Products & Capabilities - Stevanato Group > Pharmaceutical Primary Packaging | Parenteral Packaging - Stevanato Group > Prefillable Syringes Systems | Stevanato Group - Stevanato Group > Integrated Tip Cap for Prefillable Syringes | Stevanato Group - Stevanato Group

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Integrated Tip Cap (ITC): Closure Systems for EZ-fill^® Pre-fillable Syringes

Syringes ITC Nest Detail close-up

Our Integrated Tip Cap has been developed to be the ideal match for EZ-fill^® luer lock cone syringes with its twist-off closure system.

It comprises of a rubber component inserted in a rigid plastic cap, screwed onto a luer lock adaptor and then pre-assembled on the EZ-fill^® syringe.

Drug Containment Solutions - Syringe Systems

ITC systems are manufactured in our plants, with automatic control and assembly in an ISO7 clean room.

Key Benefits of ITC Syringes

Benefits

Intuitive user experience

Easy to connect with hypodermic and safety needles

Fast Time-to-Market: based on established design for rapid implementation by pharma companies

Preferred market choice

Diluents

Vaccines

Hyaluronic acid

Biotech drugs

Intravenous (IV) drugs

Integrated capabilities

Syringe ITC infographic - DK

Syringe ITC infographic – MB

Glass primary packaging
ITC assembly
Sterilization
Validation of CSS

Testing method definition for ITC inspection

Silicone layer testing (gliding, distribution…)
ITC closure performance verification
Method transfer to operation

Molding
RC holding
LLA holding
Rubber cap integration
Assembly of ITC RTS

Automatic ITC assembly line
Inspection control by sensors and cameras
IPC

ITC EIC - syringe and add on

ITC Syringe with an Enlarged Inner Cone (EIC): Enhancing Compatibility for Intravenous (IV) Drug Delivery

The ITC syringe with an Enlarged Inner Cone (EIC) is an evolution of Stevanato Group’s Integrated Tip Cap platform, developed to enhance compatibility with commonly used intravenous (IV) drug delivery systems.

By redesigning the inner cone geometry, the EIC option supports a more reliable connection with selected needleless IV connectors, while maintaining the performance, robustness, and usability of the ITC closure system. The design has been verified in line with ISO 11040-4 for prefilled syringes and ISO 80369-7 for small-bore connectors. The syringe has been tested for fluid and air leakage, axial load resistance, unscrewing resistance, and stress cracking. 

The EIC syringe is validated in 1.25mL and 2.25mL formats using existing ITC tip cap formulations. Additional formats can be developed upon request.

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		LUER
		ITC	ITC (EIC)
Fina^®	1mL long
	1mL
	1.25mL
	1.5mL
	2.25mL
	3mL
	5mL
	5mL bypass
Nexa^®	1mL long
	1mL
	2.25mL
Alba^®	0.5mL
	1mL long
	2.25mL

Integrated Tip Cap (ITC): Closure Systems for EZ-fill^® Pre-fillable Syringes