EZ-fill Smart®: enhanced RTU vial platform | Stevanato Group - Stevanato Group
Discover EZ-fill Smart®, the enhanced RTU vial platform, boosting patient safety, simplifying operations, integrating seamlessly into fill & finish lines.
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Leveraging our market-leading EZ-fill® technology, we developed EZ-fill Smart®: an enhanced version of our pre-sterilized platform aiming to make RTU vials a standard, ultimately increasing patient safety.

With EZ-fill Smart® we provide you with a highly standardized platform, featuring increased quality and reducing complexity for pharma operations.

EZ-fill Smart® was developed in close collaboration with major machine vendors, testing the processability, and ensuring seamless integration into standard fill & finish lines. The platform accommodates both small and large batch production, maximizing flexibility.
EZ-fill Smart® packaging is also compatible with the current EZ-fill® process.

EZ-fill Smart® Enhanced Processing Design

  • No glass-to-glass and minimized glass-to-metal end-to-end - Ensuring maximum integrity of pre-sterilized containers throughout the manufacturing process
  • High automation - Increasing productivity and reducing human errors while ensuring higher quality and process repeatability
  • Low-Temperature VHP sterilization method - We offer the option of Low-Temperature Vaporized Hydrogen Peroxide (VHP) sterilization, reducing environmental impact compared to traditional Ethylene Oxide (EtO) methods. Learn more about the FDA officially designating VHP as an established sterilization method.

EZ-fill Smart® Product Optimization: New Secondary Packaging Design Features

Product optimized to answer customers’ needs.

  • Redesigned secondary packaging - Yielding >90% reduction* of particle risks during operations and delivering improved quality
  • Optimized Design - Tyvek relocation to ensure sterilization
  • Use of biopolymers and recycled plastic - Combining sustainability approach with an increased packaging efficiency

* Verified by internal testing and external certified laboratory

Benefits of EZ-fill Smart® Platform

EZ-fill Smart® grants the same top-notch features as EZ-fill® in terms of flexibility and streamlined pharma operations whilst providing extra benefits.

Benefits
136 Reduced TCO

Highly standardized platform, improving pharmaceutical manufacturing quality standard while reducing the Total Cost of Ownership (TCO).

59 Sterile Handling

Guaranteed Machinability: Negligible format changes on currently installed equipment.

25 Regulatory Expertise

Increased Regulatory Acceptance meeting Annex 1 requirements and LT VHP sterilization method follows FDA guidance in limiting EtO

Watch the Video to Explore EZ-fill Smart® Easy Integration into Standard Fill & Finish Lines

EZ-fill Smart® is developed in close collaboration with major machine vendors, testing the processability, and ensuring seamless integration into standard fill & finish lines.

Watch the Video: Making Your Life Easier With EZ-fill Smart®

Find out how EZ-fill Smart® improves quality and reduces TCO

EZ-fill Smart® Brochure

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