EZ-fill®: RTU vials, cartridges & syringes | Stevanato Group - Stevanato Group
Discover EZ-fill® platform for ready-to-use vials, cartridges, and syringes, simplifying filling processes and reducing costs for pharmaceutical companies.
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Many Pharmaceutical companies are looking for ways to lower their footprint and reduce total costs by relying on experienced external partners for non-core activities.

Ready-to-use packaging greatly simplifies the overall filling process, largely eliminating the need for the pharmaceutical industry to perform steps such as washing, depyrogenation, drying and sterilization, which are typical processes involved in the preparation of primary containers prior to filling.

EZ-fill®, the Market’s Most Established Choice for Pre-Sterilized Containers

When it comes to RTU containment solutions for biopharmaceutical products, no solution matches EZ-fill® platform, whose proven advantages have turned its processing technology into an industry standard.

Over the last years, more than 300 lines have been installed using EZ-fill® packaging technology, including EZ-fill® vials, EZ-fill® cartridges, and EZ-fill® syringes. Adopted by the leading glass primary packaging suppliers worldwide, EZ-fill® has become the market’s most established choice for pre-sterilized containers.

We have close collaboration with Machine Manufacturers

EZ-fill® as the Reference for the Market.

Other players are choosing EZ-fill® technology for their secondary packaging. Our Standard secondary packaging ensures full compatibility with F&F technologies.

With EZ-fill® Platform, We Offer a Comprehensive Pre-Sterilized Pharma Solution for Drug Containment

Our close collaboration with key providers of ready-to-use closures and add-on components allows us to offer not only glass primary packaging, but fully compliant containment systems. This enables pharmaceutical companies to solve specific concerns, such as breakages, cosmetic issues and particle generation; and allows them to concentrate on core activities like new drug development. 

Rubber Components

Advantages of Pre-Sterilized Vials, Syringes, and Cartridges

EZ-fill® pharmaceutical solutions can de-risk pharma companies’ life by de-risking operations, minimizing risk of recalls, and minimizing risk to fail media fill.

EZ-fill® can reduce pharma companies' complexity. How?

EZ-fill® Containers Preserve Quality

Pharma companies can de-risk operations and ease their manufacturing process by reducing human intervention and removing critical operating units affecting the quality of the drug product.

Patient safety is at the heart of container design and engineering. By separating all containers in the secondary packaging, EZ-fill® ensures maximum integrity of the pre-sterilized containers during transportation and in buffering/in-feeding operations, while minimizing glass-to-glass contact.

This allows for an effective mitigation of the risk of breakages, cosmetic issues and particle generation. In turn, it brings significant advantages, both mechanically and in performance, because it dramatically reduces production stops and rejects during inspection.

RTU solutions can be a suitable, time-efficient and cost-effective answer to meet GMP Annex 1 regulation requirements.

EZ-fill® Containers Increase Flexibility

  • Flexibility in Packaging: Different primary containers can be processed on the same aseptic filling line without changing the infeed module.
  • Flexibility in F&F Process: EZ-fill® packaging (N&T and Tray) is compatible with all fill & finish Technologies. Different requirements in terms of line speed and batch dimension can be met through automation level of infeed and EZ-fill® packaging choice.

EZ-fill® Containers Reduce Total Cost of Ownership (TCO)

Reduced total cost of ownership (TCO) mainly driven by improved efficiency of the aseptic filling, reduced waste and investments.

By using EZ-fill® configuration in aseptic filling process guarantees a reduction of costs of upstream operations, reduction of quality issues (hidden costs) associated with non-core activities and improvement of operation efficiency.

136 Reduced TCO
11%-25%
Reduction for cartridges
136 Reduced TCO
20%-40%
Reduction for vials

EZ-fill® Containers Reduce Time to Market

No change in primary packaging across development and commercial phases can streamline characterization and validation processes.

White Paper: How RTU Solutions Can Meet GMP Annex 1 Requirements

Find out how RTU vials and cartridges can be a suitable, time-efficient and cost-effective answer to meet new regulation requirements.

EZ-fill® Brochure: Ready-To-Use Solutions for Vials, Syringes, and Cartridges

EZ-fill® Vial Platform

De-risk operations and reduce complexity to preserve quality

EZ-fill® Cartridge Platform

Minimize operations risks throughout the RTU aseptic filling process

EZ-fill® Syringe Platform

Maximize the efficiency of fill& finish with pre-washed and pre-sterilized glass and polymer solutions

Mr. Eugenio Starita

Pharmaceutical Consultant Industrial Operations & CDMO Expert

Hear from a CDMO expert the advantages of choosing EZ-fill® solutions: quality, flexibility and ROI.

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