Vial forming lines for the pharma industry - StevanatoGroup
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Vial forming lines for the pharma industry - StevanatoGroup
Designing and manufacturing advanced glass vials converting lines ensuring high efficiency and flexibility
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Fully
customizable
equipment

Stevanato Group vial forming lines come in a variety of specifications that vary depending on the production requirements. By maintaining close ties with the customer throughout every step of the process, we can design and manufacture fully tailored, purpose-built equipment capable of producing vials with entirely custom dimensions and shape.

Overview

FEATURES

 

3BS30

BS30 EV

BZ 16

BZ HS

DOUBLE BZ HS

 Best application High speed forming machine, ideal for the production of large batches State-of-the-art vial forming machine equipped with servo motors Ideal for smallmedium batches of standard and nonstandard vials BZ HS is the highspeed version of BZ16, equipped with servomotors 2 single-exit forming machines combined in a single line, producing large amounts of vials at high speed
Tube size  STD Ø from 11 to 31mm (available up to Ø 40mm) STD Ø from 13 to 34mm (available up to Ø 40mm) STD Ø from 13 to 34mm, (available up to Ø 50mm) STD Ø from 13 to 34mm, (available up to Ø 50mm) STD Ø from 13 to 34mm, (available up to Ø 50mm)
Vials per cycle 2 2 1 1 1 x 2 machines
Max mechanical speed  45 index movements/ minute (90pcs/min) 54 index movements/ minute (108pcs/min – theoretical speed) 40 index movements 60 index movements 60 index movements
 No. of chucks 30 upper chucks for neck forming and 20 lower chucks for bottom forming (10 on each side) 30 upper - 24 lower chucks (12 on each side) 16 upper chucks for neck forming and 10 lower chucks for bottom forming 16 upper chucks for neck forming and 10 lower chucks for bottom forming  16 upper chucks for neck forming and 10 lower chucks for bottom forming

High quality, high reliability

Optimal mechanical durability, thanks to carefully selected raw materials and an extremely accurate assembly process
Continuous monitoring of all critical parameters that influence the forming process
High mechanical precision and easy-to-use HMIs, ensuring seamless highspeed production, fewer rejects and mechanical resistance
Satisfying the needs of the most demanding pharma company requirements on resistance, cosmetics and dimensions

Watch our lines in action

BZ-HS

High-speed vials forming line
Watch Video

3BS 30 EV

glass vials forming 3BS30 EV
Watch Video

A complete production line or stand-alone modules

Ampoules forming line
Ampoules line production

Stevanato Group glass converting lines come as a turnkey package, including the forming unit and other process equipment, or as stand-alone modules. Completely automatic washing equipment to remove particles from the glass and reduce cosmetic defects is also available. Click on the modules below to learn more.

1. TUBE LOADERS Continuous-feeding glass tube loader: high reliability with limited human intervention
2. DIMENSIONAL AND COSMETIC CONTROLS  100% inline controls to ensure the highest quality standards
3. AFTERFORMING LINE  Gentle handling to the annealing oven, granting unaltered cosmetic quality and mechanical features
4. ANNEALING OVENS  Devised to guarantee an optimal thermal profile: highly performing and completely safe for the operators
5. AUTOMATIC PACKING MACHINES  the system picks the containers and automatically places them inside trays or blisters

Siliconization

Siliconization is a critical operation that influences container performance: distribution must be
optimized and monitored to ensure a safe and effective administration to the patient and to
guarantee drug quality.

Silicone, in the form of emulsions and/or oil, is primarily used as a lubricant. When applied to vials, its hydrophobic properties ensure a high restitution rate down to the last drop of product.

Moreover, the silicone layer minimizes the interactions between the product and the glass container, and prevents certain products from sticking to the internal surface, making the glass appear perfectly transparent.

Optimizing control of the process through precise automation, our siliconization lines are designed to:

• Increase gliding performance between the glass
and internal components (e.g. rubber parts)
• Improve the flow of liquid solutions inside the
container, reducing “dead volume” concerns
• Reduce the interactions between the
pharmaceutical product and glass container
• Process the most common sprayed materials:
silicon emulsion or silicon oil

Features

Pre-heated with an electrical heating system

Independent delivery system for each spray nozzle

Volumetric pumps for silicone dose accuracy

Silicone spray nozzle and air flows to uniformly spread the silicone along the internal surface of the glass product

Baking lehr with electrical or gas heating system. The baking lehr can be installed on the siliconization line or be an independent unit, depending on the type of silicone used

Features

A complete production line or stand-alone modules

Ampoules forming line
Ampoules line production

Stevanato Group glass converting lines come as a turnkey package, including the forming unit and other process equipment, or as stand-alone modules. Completely automatic washing equipment to remove particles from the glass and reduce cosmetic defects is also available. Click on the modules below to learn more.

1. TUBE LOADERS Continuous-feeding glass tube loader: high reliability with limited human intervention
2. DIMENSIONAL AND COSMETIC CONTROLS  100% inline controls to ensure the highest quality standards
3. AFTERFORMING LINE  Gentle handling to the annealing oven, granting unaltered cosmetic quality and mechanical features
4. ANNEALING OVENS  Devised to guarantee an optimal thermal profile: highly performing and completely safe for the operators
5. AUTOMATIC PACKING MACHINES  The system picks the containers and automatically places them inside trays or blisters

Siliconization

Siliconization is a critical operation that influences container performance: distribution must be
optimized and monitored to ensure a safe and effective administration to the patient and to
guarantee drug quality.

Silicone, in the form of emulsions and/or oil, is primarily used as a lubricant. When applied to vials, its hydrophobic properties ensure a high restitution rate down to the last drop of product.

Moreover, the silicone layer minimizes the interactions between the product and the glass container, and prevents certain products from sticking to the internal surface, making the glass appear perfectly transparent.

Optimizing control of the process through precise automation, our siliconization lines are designed to:

• Increase gliding performance between the glass
and internal components (e.g. rubber parts)
• Improve the flow of liquid solutions inside the
container, reducing “dead volume” concerns
• Reduce the interactions between the
pharmaceutical product and glass container
• Process the most common sprayed materials:
silicon emulsion or silicon oil

Features

Pre-heated with an electrical heating system

Independent delivery system for each spray nozzle

Volumetric pumps for silicone dose accuracy

Silicone spray nozzle and air flows to uniformly spread the silicone along the internal surface of the glass product

Baking lehr with electrical or gas heating system. The baking lehr can be installed on the siliconization line or be an independent unit, depending on the type of silicone used

Features

Interested in Vial forming lines?
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