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EZ-fill Smart: RTU pre-sterilized vial platform - Stevanato Group
EZ-fill Smart is the enhanced ready-to-use vial platform for your aseptic manufacturing. EZ-fill Smart: RTU vial platform
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EZ-fill SmartTM

The enhanced ready-to-use vial platform for your aseptic manufacturing

Making your life easier with

EZ-fillSmart-tm-logo-RGB_small
EZ-fillSmart-tm-logo-RGB_small

Leveraging our market-leading EZ-fill® technology, we developed EZ-fill Smart™: an enhanced version of our pre-sterilized platform aiming to make RTU vials a standard, ultimately increasing patient safety. With EZ-fill Smart™ we provide you with a highly standardized platform, featuring increased quality and reducing complexity for pharma operations.

EZ-fill Smart™ grants the same top-notch features as EZ-fill® in terms of flexibility and streamlined pharma operations whilst providing extra benefits:

Benefits
13 Quality

Increased Quality: Reduction in the risk of particles generation during pharma process and increase in container quality

12 Environment

Increased Sustainability: Lower environmental footprint both for packaging and process

136 Reduced TCO

Reduced Total Cost of Ownership: Process automation and packaging optimization leads to a consistent reduction in the TCO

25 Regulatory Expertise

Increase Regulatory Acceptance: Different sterilization method to follow FDA efforts in avoiding EtO

81 Optimized Process

Guaranteed Machinability: Negligible format changes on currently installed equipment

 

28 No Glass To Glass Vials
No glass-to-glass and no glass-to-metal end-to-end
Ensuring maximum integrity of pre-sterilized containers throughout the manufacturing process
57 Packaging & Assembling
High automation
Increasing productivity and reducing human errors, while ensuring higher quality and process repeatability
52 Sterilization
Alternative sterilization method
Integrating a safe and more environmentally friendly method compared to the traditional Ethylene Oxide (EtO) sterilization.

Enhancing the process to a whole new level

  • No glass-to-glass and no glass-to-metal end-to-end
    Ensuring maximum integrity of pre-sterilized containers throughout the manufacturing process
  • High automation
    Increasing productivity and reducing human errors, while ensuring higher quality and process repeatability
  • Alternative sterilization method
    More environmentally friendly sterilization method compared to traditional Ethylene Oxide (EtO) sterilization, that can result in improved safety.

Product optimized
to answer customers’ needs

  • Redesigned secondary packaging
    Yielding >90% reduction* of particle risks during operations and delivering improved quality
  • Optimized Design
    Allowing full visibility of the vials due to the transparent seal
  • Use of biopolymers and recycled plastic
    Combining sustainability approach with an increased packaging efficiency

 

*Verified by internal testing and external certified laboratory

EZ-fill Smart™ Nest&Tub

DK infographic nest&tub open
MB infographic nest&tub open
Transparent Polymer Film
Vials 2R to 10 R
Nest
Tyvek sheet
Tub

The platform

EZ-fill Smart™ was developed in close collaboration with major machine vendors, testing the processability, and ensuring seamless integration into standard fill & finish lines. The platform accommodates both small and large batch production, maximizing flexibility.
EZ-fill Smart™ packaging is also compatible with the current EZ-fill® process.

ez-fill smart timeline
ez-fill smart timeline
EZ-fill Smart
EZ-fill Smart
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EZ-fill Smart™ seamlessly processed on standard fill&finish lines
Watch Video

EZ-fill Smart™ Brochure


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