ISS integrated safety system - StevanatoGroup
search img
ISS integrated safety system - StevanatoGroup
Fully passive, user-friendly integrated safety system for pre-filled syringes designed to prevent needle-stick injuries and to increase process efficiency.
Home - StevanatoGroup > Offering - StevanatoGroup > Glass Primary Packaging for Pharmaceuticals - StevanatoGroup > Glass Syringes Bulk and EZ-fill® - StevanatoGroup > ISS integrated safety system - StevanatoGroup

SG ISS - Integrated Safety System

The continuing desire to reduce needlestick injuries led us to develop the SG EZ-fill® Integrated Safety System. This groundbreaking, fully passive needle shield comes ready to fill and requires no additional assembly steps.

Intuitive and Easy to Use

SG ISS is both easy to use and intuitive to handle. Activating the automatic shield retraction requires less force compared to existing systems. As a fully passive system, it also prevents the end-user from any risk of piercing after the removal of the rubber needle shield, making it safe and easy to use.

Advantages for Pharma Companies

SG ISS is delivered sterile and ready for filling, enabling pharmaceutical companies to add needlestick protection to their syringe products easily and quickly.

SG EZ-fill® ISS can increase the competitiveness of pharmaceutical products by reducing the complexity of production processes and logistics compared with other solutions. With no additional manufacturing steps, pharma companies do not have to invest in additional equipment, personnel or utilities.

SG ISS is available in 0.5 mL and in 1mL Long SG EZ-fill® syringes with ½” cannula.


Reduction of logistics space
(incoming and outcoming)

Lower impact on secondary packaging
(blister and carton box)

No investment
for additional assembly machines

Minimal disruption
of existing prefilled syringe production and filling infrastructure

The design of the safety system
avoids unintentional activation of the mechanism during, filling, packaging and transport.

The elastomer tip cap
is also compatible with all major suppliers.


Preferred market choice



Preferred market choice

SG ISS: An example of our integrated capabilities

Plastic Molding

SG ISS Plastic Molding
Watch Video

The shield, hub and ring are molded using the latest plastic mold technologies in our ISO 13485 certified and FDA inspected facility in Germany

SG ISS Sub-assembly

ISS assebly process
Watch Video

Sub-assembly of plastic components takes place in an ISO 5 cleanroom environment using SG assembly equipment. Each phase includes automatic inspection with high-accuracy sensors and cameras

SG EZ-fill® Process

Watch Video

The final assembly process is carried out on the SG EZ-fill® production line where the syringes are washed with WFI, siliconized and inserted into Nest & Tubs

Automatic visual inspection

Automatic Visual Inspection
Watch Video

SG ISS can be automatically inspected using our state-of-the-art vision inspection equipment, featuring seven camera controls and high-speed handling for full product integrity.

SG ISS EZ-fill®

Related products

Prefillable Syringes

Washed, siliconized and ready-to-fill syringes from 0,5 mL to 5 mL with staked needle, Luer cone or Luer lock adapter


Integrated Tip Cap (ITC) expanding the offering of closure systems for EZ-fill® pre-fillable syringes

Assembly Equipment

We design, develop, and manufacture high-yield assembly lines for your medical devices

Visual Inspection

We provide advanced inspection systems for the efficient inspection of your pharmaceutical product

Interested in SG ISS?
Submit your request